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Like 4 to 2. 0 milli amps is converted to 3 to 1. PSI by I/P. An I/P converter only sends the opening/closing request to valve but can not confirm its position. Positioner senses the valve opening through a position feedback link connected to valve stem which is its input signal. I/P converter output is its setpoint input. The difference between these two is the error signal based on which the positioner positions the valve to correct position to reduce error to zero. Hence positioner is nothing but a pneumatic feedback controller. Controlled external supply air to positioner provides power to positioner to position a valve. Also positioner is used in a valve when valve operating signal range is different from I/P converter output range. In recent days software configurable digital positioner are being used in valves which do not require I/P converter and has many features like advanced valve diagnostics, partial stroke testing, remote communication etc. Dear Hemanth,Without you knowing the concept of Postioner, who selected you in ESSAR? Pls return to your college and study once again and join.. I think it would be better for you. MRBye. Dear Mr. Anonymous person,Nobody knows everything (even if it is basics)If some body needs to go back to college, if he/she does not know a basic concept, then everybody will be sitting in college. What is really required, is only the attitude,to learn and keep learning. Dear Mr. Anonymous person,you are right with your question i learn detail about the positioner usally i use to only calibrate now i know the detail thankyou please do share your knowledge and problem you face during calibration i will love to read it. A valve positioner is a device which exactly positions a control valve to the required position as per the signal given to it. For example, if a process change requires the valve to open/close a further 1. Due to factors like valve friction, static pressure, etc., stem may assume only a 7% or 8% change in its position and thereby, an error in control. Whereas in case of a valve with a positioner, the signal from the controller is given to the positioner. The positioner then compares it with current valve position and gives an output suitable to the valve diaphragm until the desired position is achieved. The output from the positioner stabilizes when the desired position (signal matches feedback from valve stem) is achieved. In short, a valve with positioner means a closed loop control (with feedback) and without it means an open loop control. Thanks for infocould you please inform me in this case . Page VALV TECHNOLOGIES, INC. Installation and Operations Maintenance Manual BALL VALVE. S eries of m etering p umps v dual seal plunger installation, operation, and maintenance manual. Instruction Manual D103042X012 D4 Valve July 2015 4 Table 6. Maximum Shutoff Pressure Drops(1) for Fisher D4 Control Valves (Spring Modulating/Control Valves Pneumatic and Electric Operated Control Pinch Valves Unique Design Characteristics The features and benefits of the RF Valve It helped to find the equivalent in my language. Dear Sir thanks a lot for your valuable explanation. Suppose a control valve with a pneumatic positioner receives instrument signal from an IP. Then which is the better way(1) To Calibrate the I/P with a master gauge separately and then calibrate the positioner Or (2) calibrate the positioner first and then calibrate the I to P with respect to the positioner. Please give me a reply. Consider this, please... I see much very informed advice in this thread, but if you will indulge me a moment, I would like to take you back to some more basic elements of setting up a valve positioner. First of all, set up the basic v/v and positioner alignment (mechanical alignment) and stroke length for the given v/v. The safest way to do this is to disable the positioner's ability to control the valve, by removing its supply air and output tubing. Connect a regulated air supply directly to the diaphragm of the valve. Slowly increase the air feed until the v/v is at 5. Do not exceed the stated max working pressure for the diaphragm!)Next , check the data plate on the valve for its stroke length. This figure will be used when setting up the Stem coupling drive pin on the positioner's feedback arm graduated scale(for example, it is typically given on a Kent P3. X mm, in multiples of 1. With the v/v still in mid- position, carefully align the positioner feedback arm as horizontal as you can judge it to be, and engage the drive pin in the feeback arm slot , setting it at the required figure derived from the data plate. Tighten the stem coupling arm, (use a suitably sized spanner to counter the movement of the stem coupling arm as you finally tighten up). Finally, check the following: a) that the v/v stem is still at mid- position,b) that the positioner feedback arm is horizontalc) that the drive pin is still located in the feedback arm drive slot at the required length as above. Basic alignment is now complete, and you may remove the regulator and tubing which you used, and re- instate the positioner air supply and output tubing to its original set- up. Next, check and adjust I to P calibration. Finally, calibrate the positioner to your requirements, (assuming full range linear application, a 4 to 2. A input producing 0 to 1. Check performance/linearity and repeatability in 2. Bingo.. job done,with all sources of error having been eliminated.(assuming correct cam profile etc are set)The short of it is , that the more accurately you set up the individual components, then the more accurate will be the overall result. Hope this is of help to you ! Nice explanation, except that for some positioners like Fisher, the feedback arm is line up to the travel mark of the arm when the valve is fully open or close. Plastic alignment pin has to be inserted fist; if you are doing it as per the book. You must calibrate the I/P converter so that there is 1 to 1 relationship between input and output. If I/P is disturbed and you calibrate the control valve, you may solve the problem temporarily, but your colleagues & successor may not know what you have done and he may have to re calibrate the valve again if he go for change of I/P converter. A positioner without I/P converter is known as HART? Please give me some idea how it works. Not necessarily, although most analog input/output positioners now have HART communications. Unless they have Profibus, or Foundation fieldbus. Look up HART, Profibus and Foundation fieldbus on Google for more information. It's all there, in copious quantity. You might also look up the manufacturer and model number of the positioned in question. Their websites usually have more information on their products than you can possibly absorb. Best,Walt. Walt Boyes, FInst. MC, Chartered Measurement and Control Technologist. Life Fellow, International Society of Automation. Editor in Chief, Control and Control. Global. comwboyes@putman. Sir,can you please explain me the difference between positioner and actuator.. And when to go for an actuator and when to go far a positioner? Whether actuator can completely replace positioner? Valve Body with plug is installed in the process line. That plug is operated up/down or in angular position by actuator. Actuator may be diaphragm type or cylinder type. The actuator moves from 0- 1. This pressure is supplied by positioner. If we see the flow path then DCS to IP convertor to positioner to Actuator to valve. In case the valve malfunctions due to positioner and you do not have spare positioner then you can also connect the output of IP convertor to the actuator of the actuator spring range is 3- 1. PSI. One more point i want to discuss here is that if the calibration of IP is out then its better to change the IP rather than calibrate it. An actuator and a positioner are completely two different components meant to carry out different functions. The trim portion consisting of a plug, seat and suitable sealing arrangement for leak tightness when the valve is closed 1. The valve stem is connected to an actuator. Actuator can be pneumatic, hydraulic or electrical. An electrical actuator is nothing but a bi- directional motor connected with a suitable gear mechanism to the valve stem. Depending on the direction and magnitude of the error, the controller whose output drives the motor enerigises either of the two relays (K1/K2 i. Open/Close) until the error becomes zero. The relay is then de- energised. A hydraulic actuator is nothing but a cylinder actuator whose piston is coupled to the valve stem. Extension or retraction of the stem shall close or open the valve. The K1/K2 (open/close) relays explained earlier shall energise either of two solenoid valves meant to supply oil at pressure at either side of the piston depending on the direction of the error to extend or retract the piston. Spring return actuators shall have only one solenoid valve which energises to supply oil pressure against the spring to extend the piston. On de- energising, the oil supply port is closed and oil in the cylinder is connected to drain (to the tank) to retract the piston on spring force. A pneumatic actuator can also be of cylinder type as explained above. Dry instrument air being used as the medium instead of oil. Another type of pneumatic actuator is the diaphragm type actuators in which air pressure on top of the diaphragm moves the stem connected to the centre of the diaphragm down against a spring force; pressure of the air applied again depending on the direction and magnitude of the error. As explained actuator helps give the required command to position the valve as desired by the controller. How far and how well the desired position of the valve is achieved depends on factors like, inertia, friction between valve stem and gland packing, losses in transmission of the signal, static pressure or pressure of the fluid flowing in the process pipeline acting on the plug, etc.,A valve positioner compares the signal (or, input) from the controller with the mechanical feedback from the valve stem and helps to balance / match them so that the desired valve position is achieved. Berkeley Summer Sessions. High School Students . 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